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Tomás Guillén's blog

FBR Elpo Web Filler: Redefining Aseptic Packaging with Innovation at Maquinaria Tomás Guillén

Diverse filling solutions: Tailored options for every need

Filling machines are essential in the packaging industry, designed to introduce liquid or semi-liquid products into various types of containers with precision and efficiency. These machines are crucial for ensuring that products reach the end consumer in optimal quality and safety conditions. There are several types of filling machines, each adapted  to specific production needs:

  1. Aseptic fillers: Ensure total sterility of liquid and semi-liquid products through a rigorous aseptic process, ideal for sensitive products.
  2. Bag fillers: Specialized in filling individual or roll bags, perfect for BAG IN BOX systems.
  3. Vacuum fillers: Use vacuum technology to dose and fill products with high precision.
  4. Weigh fillers: Employ weighers to ensure each container holds an exact quantity of product.
  5. Piston fillers: Use a piston to measure and dispense thick or viscous products.
  6. Gravity fillers: Operate using gravity to fill liquid products into containers.
  7. Overflow fillers: Designed to fill up to an exact level, ideal for non-viscous liquids.
  8. Semi-Automatic fillers: Combine automation with manual control, offering flexibility in production.
  9. Telescopic fillers: Adjust their size to fill containers of different heights and sizes.
  10. Tube fillers: Specialized in filling tubes, such as those used for cosmetics or pharmaceutical products.
  11. Universal fillers: Versatile and capable of handling a wide variety of products and container types.

The FBR Elpo Web, available at Maquinaria Tomás Guillén, represents a revolution in aseptic packaging for liquid and semi-liquid products, ensuring total sterility in volumes from 3 to 20 liters through a rigorous aseptic process.

Advantages and features of the FBR Elpo Web aseptic filler

The FBR Elpo Web aseptic filler is an advanced machine designed for filling individual or roll bags, providing unmatched precision and efficiency in the aseptic packaging process. Here’s an overview of the aseptic filling process of this innovative machine:

  • Bag placement: Bags are introduced into the machine and guided through specially designed belts  to accommodate various types and sizes of caps. This ensures versatility and the ability to handle multiple packaging configurations.
  • Sterilization and filling: The cap is meticulously sterilized to eliminate any potential contamination. Subsequently, the product is filled under completely aseptic conditions, ensuring it remains free from contaminants throughout the process.
  • Cutting and sealing: Once filled and sealed, the bags undergo a final cutting phase. This ensures the product is ready for storage at ambient temperature without the need for additional preservation methods, maintaining its integrity and safety.

Accessories and IRIS Control System

The filler comes with a variety of accessories that enhance its functionality and ease of use:

  • Sliding doors for secure and easy access.
  • Motorized rollers with chain for soft  and precise movement.
  • Flow meter for controlling product flow.
  • Cutting group adjustment with handwheel for fine and precise adjustments.
  • Control for unwanted object detection to avoid contamination and ensure product quality.

All these processes are managed by the IRIS control system, a centralized electrical panel that allows for monitoring and adjusting each phase of the filling and sterilization process. This innovative system ensures efficiency and adherence to the highest quality standards.

Versatility and precision in filling

The FBR Elpo Web is known for its precision and versatility, allowing for the exact filling of a wide range of liquid and semi-liquid products such as:

  • Juices
  • Dairy products
  • Purees
  • Concentrates

Additionally, it easily adapts to any type of nozzle available in the BAG IN BOX market, making it extremely flexible and adaptable to various production needs.

High-Quality structure and modular design

The FBR Elpo Web structure is made of stainless steel 304, while the parts in contact with the product are made of stainless steel 316L. This design guarantees durability and corrosion resistance, maintaining product quality. Its modular and compact design facilitates integration into existing production lines, optimizing space and improving operational efficiency. This filler meets the highest quality and safety standards, ensuring exact and reliable filling.

The perfect choice for demanding companies

The FBR Elpo Web aseptic filler is the ideal choice for companies looking to maximize precision, efficiency, and safety in the packaging of sensitive products. Its competitive price offers an advanced and accessible solution without compromising on quality or innovation. With this filler, companies can ensure their products remain sterile and of high quality from filling to the end consumer.

At Maquinaria Tomás Guillén, we also offer the best brands in packaging machinery, including: ANGELUS, COMACO, EMERITO, EZMA, FBR-ELPO, FMC, HEMA, JBT, MACONSE, MANZINI, MARRODAN, MECOM, MONDINI, ROSSI & CATELLI, SIMA, SOMME, TECNOCEAM, TOYO JIDOKI, ZACMI, ZILLI & BELLINI

Contact us and visit Maquinaria Tomás Guillén. Discover how our solutions can transform your packaging process, ensuring products of the highest quality and safety.